A flow wrapping machine is an automated packaging system that wraps individual products in flexible packaging film. The machine forms long seals and cross seals to create a closed package.

 

 

The finished format is usually described as a pillow pack.

 

 

Rather than relying on repeated manual wrapping, flow wrapping machinery supports a continuous packaging process. This makes the equipment suitable for manufacturers processing high volumes of products.

 

 

How Does Flow Wrapping Machinery Work?

 

 

Automatic flow wrapping equipment uses a continuous roll of flexible film to package products quickly and consistently.

 

 

1. Products Enter the Machine

 

 

A conveyor or connected feeding system automatically moves products into the machine.

 

 

2. Packaging Film Positioning

 

 

As the item travels forward, the machine forms the flexible film around it.

 

 

3. Sealing Along the Pack

 

 

The film is sealed along its length to create a continuous tube around the product.

 

 

4. Cross Sealing and Cutting

 

 

End-sealing jaws close the package before cutting it into an individual pack.

 

 

5. Finished Product

 

 

The sealed package exits the machine and can then be stored, distributed or displayed.

 

 

Advantages of Flow Wrapping Machinery

 

 

Many manufacturers invest in flow wrapping machinery to increase production efficiency while maintaining packaging quality.

 

 

Fast Packaging Output

 

 

Flow wrapping machinery can process thousands of products every hour when the equipment and application allow.

 

 

Uniform Seals and Appearance

 

 

Products pass through the same controlled sealing process. This can help keep retail packs neat and recognisable.

 

 

Lower Operator Requirements

 

 

An automated system reduces hands-on work throughout the wrapping process. Staff can therefore spend less time on repetitive packaging work.

 

 

A Protective Film Barrier

 

 

A closed flow-wrapped pack provides protection from dust, damp conditions, contamination and physical contact during warehousing, handling and delivery.

 

 

Packaging for Different Products

 

 

Current flow wrapping systems can handle a broad selection of product dimensions, shapes and film types.

 

 

Which Products Can Flow Wrapping Machinery Package?

 

 

Flow wrapping machinery can be used for many food and non-food products.

 

 

Typical applications include:

 

 

• Biscuits
• Cakes, bread products and other bakery goods
• Sweets, chocolate bars and confectionery
• Fresh produce
• Selected frozen products
• Medical devices
• Pharmaceutical goods
• Personal care products
• Domestic and consumer products
• Hardware components

 

 

Because it can package both food and non-food goods, flow wrapping is widely used across manufacturing industries.

 

 

Which Packaging Films Work with Flow Wrappers?

 

 

Different film materials can be used according to the packaging requirements.

 

 

Available film options include:

 

 

• BOPP film
• website
• Polyolefin packaging film
• Polyethylene (PE)
• PET film

 

 

The correct material will be determined by the product type, storage period, presentation requirements and production setting.

 

 

When Is It Time to Use Flow Wrapping Machinery?

 

 

Many businesses move to automatic flow wrapping when manual packaging begins to restrict production.

 

 

Signs that an upgrade may be needed include:

 

 

• Your required packaging output is rising
• Hand wrapping creates a production bottleneck
• Pack appearance or seal quality is inconsistent
• Greater consistency is required
• Labour costs are increasing

 

 

A suitable flow wrapper can raise output and produce more uniform packaging.

 

 

Key Flow Wrapper Features

 

 

Several factors should be considered when selecting flow wrapping machinery.

 

 

Important features include:

 

 

• Packaging speed
• Product size capacity
• Easy product changeovers
• Printed-film registration using photocells
• Date and batch-code printing
• Automatic feeding integration
• Clear operator controls
• Consistent and dependable seals

 

 

The correct choice depends on your products, current production volume and future growth plans.

 

 

What Is the Difference Between Flow Wrapping and Shrink Wrapping?

 

 

Although both methods use flexible film, the packaging processes are different.

 

 

A flow wrapper creates a closed pillow-shaped pack using continuous film.

 

 

Shrink wrapping places film around the item and then uses heat to contract it closely around the outside.

 

 

The choice will depend on the desired pack format, the product and how it will be stored or transported.

 

 

Can a Flow Wrapper Integrate with Existing Equipment?

 

 

In many cases, yes. Current flow wrappers may be installed as part of an established production system.

 

 

Integration options commonly include automatic product feeders, conveyors and label applicators. This allows manufacturers to raise production capacity without replacing every existing system.

 

 

Why Choose Kempner for Flow Wrapping Machines?

 

 

Kempner UK has more than 50 years of experience supplying packaging machinery and materials throughout the UK.

 

 

Kempner supplies both horizontal and vertical machines that can be configured for different product types.

 

 

Systems may include printed-film controls, coding equipment and layouts adapted to individual applications.

 

 

Support services include machine installation, commissioning, maintenance and technical assistance. These services can help businesses support dependable long-term production.

 

 

Frequently Asked Questions

 

 

What Does a Flow Wrapper Package?

 

 

A flow wrapping machine packages individual products in flexible film to form sealed pillow packs. These packs can help shield items while they are stored, delivered or presented for sale.

 

 

Are Flow Wrappers Used for Food Packaging?

 

 

Yes, they are. Flow wrapping is widely used for bakery goods, confectionery, snacks and fresh produce. It provides a hygienic sealed pack.

 

 

Are Flow Wrappers Suitable for Non-Food Items?

 

 

Yes, they can. Manufacturers use flow wrapping machinery for pharmaceutical products, medical devices, hardware, cosmetics and consumer goods.

 

 

How Fast Can Flow Wrapping Machines Operate?

 

 

The production rate varies according to product dimensions and machine specification. Many high-performance machines can produce several thousand sealed packs in an hour.